Dosing Cap Visual Inspection Machine with Online Defect Product Reject Function
Inspection standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KY-PC | 4 | outer side | deformation,size,scratch,different color,filling material,etc. | >0.3mm | 99% | |
| 1 | front side | >0.3mm | 100-300
pcs/min |
| 1 | bottom side | >0.3mm |
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.
Inspection Overview
The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 100-300 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.
The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.
Software Function
- Enabling and disabling the system detection function
- Detection index parameters and accuracy adjustment
- Template sampling and saving, storage and retrieval of sample information
- Camera screen calibration function
- Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
- Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
- Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)
Operation Parameters
| Power | 5.0-7.0Kw | Voltage/Current | Local standard |
| Ambient Temperature | -20℃ ~ 60℃ | Ambient humidity | Less than 50% |
| System Language | Chinese / English | Mechanical | Carbon Steel / SS 304 |
| Total Weight | About 650Kg | Dimension | As actual drawings |
Configuration List
| Description | Model | Unit | Q’ty | Remark |
| Industrial Cameras | KeyeTech | Set | 6-8 | China |
| Lenses | KeyeTech | Set | 6-8 | China |
| LED Light Source | KeyeTech | Set | 3 | Taiwan, China |
| Photoelectric Sensor | SICK | Pair | 1 | Germany |
| Electromagnetic Valve | SMC | PC | 1 | Japan |
| Industry Power | Mean Well | Set | 3 | Taiwan, China |
| Main Control Board | KEY-PC-2.1 | PC | 1 | China |
| AI Computing Unit | KeyeTech EBS-1684X | Set | 2 | China |
| Pollution Filter | KeyeTech AC30D-02G-A | Set | 1 | China |
| HID Touch Screen | AOC 21’ | Set | 1 | China |
| AI Algorithm System | KeyeTech KVS-V16.0 | Set | 1 | China |
| AI Cloud Platform | KeyeTech | Set | 1 | China |
| Big Data Server | KeyeTech | Set | 1 | China |
| Operation System | Linux | Set | 1 | China |
Delivery Time
The production cycle of the whole machine is expected to take 60 days. If additional inspection requirements are added or more adjustment needed, the time will be appropriately extended accordingly. After the equipment arrives at the customer's site, our company arranges after-sales personnel to complete installation and adjustment at the customer's site.
After Sales Service
- The seller should complete the creation and debugging of the product basic algorithm model before the equipment is shipped, also provide remote assistance after the equipment arrives at the customer site; and provide buyer with the factory data and operation manual of equipment.
- Daily operation and maintenance services: Our company provides free remote operation and maintenance online services. If you need to upgrade inspection algorithm, provide operational assistance, etc.
- Our company have regular offline training plan every year, so domestic and foreign clients can send their engineers to participate (at their own expense). Those who pass the exam can obtain an industry functional skills certificate.
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